Dewalt 735 Operators Manual

The Dewalt 735 is a powerful and versatile thickness planer designed for professional woodworkers and DIY enthusiasts. It features a 15-amp motor that delivers a smooth and consistent cut, making it ideal for planing hardwoods and softwoods. The machine is equipped with a two-speed gearbox that allows users to select the optimal feed rate for their specific project, ensuring precision and efficiency. Below are key sections for safety, features, installation, setup, operation, and troubleshooting.

1. Features at a Glance 2. Installation 3. First-Time Setup 4. Specifications 5. Controls and Settings 6. Connecting Devices 7. Operating the Planer 8. Maintenance 9. Safety Information 10. Troubleshooting

Features at a Glance

Key components: 15-amp motor, two-speed gearbox, adjustable depth control, and a built-in dust port.

Feature	Description
15-amp motor	Provides powerful performance for smooth planing.
Two-speed gearbox	Allows selection of feed rates for different materials.
Adjustable depth control	Enables precise thickness adjustments.
Built-in dust port	Connects to a vacuum for efficient dust collection.
Portable design	Easy to transport and store.

Installation

Unpack and inspect the planer. Place it on a stable work surface.

Connect the dust port to a vacuum for optimal dust collection.
Ensure the planer is plugged into a grounded outlet.
Adjust the height of the infeed and outfeed tables for flatness.

WARNING! Ensure the planer is securely positioned to avoid tipping during operation.

First-Time Setup

Power on the planer; follow the setup instructions in the manual.

Set the desired thickness using the depth adjustment knob.
Feed a test board through to ensure proper operation.
Check for any unusual noises or vibrations during operation.

CAUTION! Always wear safety goggles and hearing protection when operating the planer.

Specifications

Motor: 15-amp, 120V.
Planing Width: 12 inches.
Planing Depth: Up to 1/8 inch per pass.
Feed Rate: 96 or 179 inches per minute.
Weight: 80 lbs.
Dust Port Diameter: 2-1/2 inches.
Warranty: 3 years limited.

Controls and Settings

Access the depth adjustment knob and speed selector switch on the front panel. Ensure the power switch is in the OFF position before making adjustments.

Safety Features: Includes a safety lockout switch to prevent accidental start-up.

Connecting Devices

Connect a vacuum to the dust port for efficient dust collection.

Ensure the vacuum is compatible with the dust port diameter.
Check that all connections are secure before operating.

Tip: Regularly check and empty the vacuum to maintain suction power.

Operating the Planer

Follow these steps to operate the planer effectively.

Power on the planer and set the desired thickness.
Feed the wood slowly and steadily through the planer.
Monitor the operation for any unusual sounds or issues.

WARNING! Keep hands clear of the cutting area during operation.

Maintenance

Regular maintenance is essential for optimal performance.

Clean the dust port and surrounding area after each use.
Inspect the blades for wear and replace as necessary.
Lubricate moving parts as recommended in the manual.

CAUTION! Always unplug the planer before performing maintenance.

Safety Information

Read all safety instructions before operating the planer. Always wear appropriate personal protective equipment.

Troubleshooting

Symptom	Possible Cause	Corrective Action
Planer does not start	Power supply issue	Check power cord and outlet.
Uneven cut	Blades dull or misaligned	Inspect and replace or realign blades.
Excessive noise	Loose parts	Tighten all screws and bolts.
Dust collection ineffective	Clogged dust port	Clear any blockages in the dust port.

Reset: Refer to the manual for reset procedures if available.

Service: Contact Dewalt customer service for assistance.